The Internet's Most Comprehensive Diesel Engine Technology Training

Advanced High Pressure Common Rail (HPCR) Fuel Systems

Advanced
Author
Changed
06/11/2020

Description

Advanced training expands our Basic Level training into the world of high-pressure common rail fuel system diagnostics....Read more

Advanced training expands our Basic Level training into the world of high-pressure common rail fuel system diagnostics. This is where technicians will gain an in depth look at common failures that can occur and the testing procedures required to identify them. Additionally, the troubleshooting process will be stripped-down into three fundamental causes of a given high-pressure common rail fuel system fault.

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Requirements / Prerequisites

  • Completion of the lessons in Basic level of this training course
Course Objectives
  • Overview of HPCR Fuel System Diagnostic Theory
  • Common failures in HPCR Fuel Systems
  • Common causes of failures on HPCR Fuel Systems
  • HPCR Fuel System Troubleshooting Process
  • Low-Pressure Side tests
  • High-Pressure Side tests

Also Includes:

  • Basic HPCR Fuel System Training Learning Objectives View

Course Content

Expand all72 Lectures 00:58:31
Basic
High Pressure Common Rail Fuel System Overview
High-Pressure Common Rail (HPCR) Defined View 30 seconds
High-Pressure Common Rail (HPCR) Breakdown View 28 seconds
High-Pressure Common Rail (HPCR) Theory View 48 seconds
High-Pressure Common Rail (HPCR) Fueling Example View 54 seconds
High-Pressure Common Rail (HPCR) Summary View 48 seconds
Low-Pressure Side
High-Pressure Common Rail (HPCR) Low-Pressure Side Overview View 18 seconds
High-Pressure Common Rail (HPCR) Low-Pressure Operating Flow View 38 seconds
High-Pressure Common Rail (HPCR) Fuel Tank View 28 seconds
High-Pressure Common Rail (HPCR) Primary Fuel Filter View 35 seconds
High-Pressure Common Rail (HPCR) Priming Pump Circuit View 34 seconds
High-Pressure Common Rail (HPCR) Priming Cycle Flow View 43 seconds
High-Pressure Common Rail (HPCR) Gear Pump View 28 seconds
High-Pressure Common Rail (HPCR) Secondary Fuel Filter View 30 seconds
High-Pressure Common Rail (HPCR) High Pressure Pump Assembly View 1 minute 17 seconds
High-Pressure Common Rail (HPCR) Fuel Pump Actuator Housing View 37 seconds
High-Pressure Common Rail (HPCR) Fuel Pump Actuator View 28 seconds
High-Pressure Common Rail (HPCR) Barrel and Plunger Assemblies View 30 seconds
High-Pressure Common Rail (HPCR) High Pressure Pump Flow View 33 seconds
High-Pressure Common Rail (HPCR) Fuel Return Manifold View 41 seconds
High-Pressure Common Rail (HPCR) Low Pressure System Summary View 38 seconds
High-Pressure Side
High-Pressure Common Rail (HPCR) High-Pressure System Overview View 23 seconds
High-Pressure Common Rail (HPCR) High-Pressure System Flow View 59 seconds
High-Pressure Common Rail (HPCR) High-Pressure Pump View 21 seconds
High-Pressure Common Rail (HPCR) Fuel Rail Supply Line View 32 seconds
High-Pressure Common Rail (HPCR) Fuel Rail View 26 seconds
High-Pressure Common Rail (HPCR) Fuel Rail Pressure Relief Valve View 51 seconds
High-Pressure Common Rail (HPCR) Fuel Injector Supply Line View 16 seconds
High-Pressure Common Rail (HPCR) High-Pressure Injector Connector View 29 seconds
High-Pressure Common Rail (HPCR) Fuel Injector View 2 minutes 6 seconds
High-Pressure Common Rail (HPCR) Bosch System View 40 seconds
High-Pressure Common Rail (HPCR) Bosch Pump Assembly View 37 seconds
High-Pressure Common Rail (HPCR) High Pressure System Conclusion View 35 seconds
Fuel System Cleanliness
High-Pressure Common Rail (HPCR) Component Sensitivity View 51 seconds
High-Pressure Common Rail (HPCR) What is a Micron? View 44 seconds
High-Pressure Common Rail (HPCR) Contamination Failure Examples View 44 seconds
High-Pressure Common Rail (HPCR) Plunger Seizure Demonstration View 44 seconds
High-Pressure Common Rail (HPCR) Clean Work Practices View 1 minute 26 seconds
High-Pressure Common Rail (HPCR) Cleanliness Summary View 23 seconds
Fuel System Safety
High-Pressure Common Rail (HPCR) Safe Service View 36 seconds
High-Pressure Common Rail (HPCR) De-Pressurization View 1 minute 27 seconds
High-Pressure Common Rail (HPCR) Safety Summary View 20 seconds
Advanced
HPCR Fuel System Fault Diagnostics
High-Pressure Common Rail (HPCR) Diagnostics Overview View 1 minute 26 seconds
High-Pressure Common Rail (HPCR) Insufficient Supply Volume View 36 seconds
High-Pressure Common Rail (HPCR) Common Causes - Insufficient Supply Volume View 1 minute 7 seconds
High-Pressure Common Rail (HPCR) Excessive High-Pressure Side Leakage View 47 seconds
High-Pressure Common Rail (HPCR) Causes - High-Pressure Injector Leakage View 1 minute
High-Pressure Common Rail (HPCR) Causes - Fuel Rail PRV Leakage View 22 seconds
High-Pressure Common Rail (HPCR) Causes - High-Pressure Pump Leakage View 17 seconds
High-Pressure Common Rail (HPCR) Poor High-Pressure Pump Performance View 37 seconds
High-Pressure Common Rail (HPCR) Causes - Stuck Plunger View 23 seconds
High-Pressure Common Rail (HPCR) Causes - Worn Cam Lobe View 23 seconds
High-Pressure Common Rail (HPCR) Causes - Check Valve Leak View 22 seconds
High-Pressure Common Rail (HPCR) Fuel System Diagnostics Summary View 2 minutes
Low-Pressure System Troubleshooting
High-Pressure Common Rail (HPCR) Low-Pressure System Troubleshooting Overview View 1 minute 12 seconds
High-Pressure Common Rail (HPCR) Low-Pressure System Diagnostic Tools View 41 seconds
High-Pressure Common Rail (HPCR) Diagnostic Orifice Fuel Line View 48 seconds
High-Pressure Common Rail (HPCR) Air-in-Fuel Test View 32 seconds
High-Pressure Common Rail (HPCR) Gear-Pump Pressure Test View 1 minute 19 seconds
High-Pressure Common Rail (HPCR) Seconday Fuel Filter Restriction Test View 1 minute 58 seconds
High-Pressure Common Rail (HPCR) Fuel Inlet Restriction Test View 1 minute 47 seconds
High-Pressure System Troubleshooting
High-Pressure Common Rail (HPCR) High-Pressure System Troubleshooting Overview View 1 minute 2 seconds
High-Pressure Common Rail (HPCR) High-Pressure System Diagnostic Tools View 38 seconds
High-Pressure Common Rail (HPCR) High-Pressure System Leak Down (Decay) Test View 1 minute 17 seconds
High-Pressure Common Rail (HPCR) Rail Pressure Relief Valve (PRV) Leakage Test View 50 seconds
High-Pressure Common Rail (HPCR) High-Pressure Fuel Injector Return Flow Test View 1 minute 20 seconds
High-Pressure Common Rail (HPCR) Alternate Injector Return Flow View 1 minute 47 seconds
High-Pressure Common Rail (HPCR) High-Pressure Pump Return Flow Test View 1 minute 13 seconds
High-Pressure Common Rail (HPCR) High-Pressure Pump Supply Flow Test (ISB Only) View 1 minute 16 seconds
Free Content
Introduction
High-Pressure Common Rail (HPCR) Summary View 48 seconds
High-Pressure Common Rail (HPCR) Secondary Fuel Filter View 30 seconds
High-Pressure Common Rail (HPCR) Component Sensitivity View 51 seconds
High-Pressure Common Rail (HPCR) Diagnostics Overview View 1 minute 26 seconds
$350.00
Course Objectives
  • Overview of HPCR Fuel System Diagnostic Theory
  • Common failures in HPCR Fuel Systems
  • Common causes of failures on HPCR Fuel Systems
  • HPCR Fuel System Troubleshooting Process
  • Low-Pressure Side tests
  • High-Pressure Side tests

Also Includes:

  • Basic HPCR Fuel System Training Learning Objectives View